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开心每天 发表于 2007-8-15 07:46 | 显示全部楼层 |阅读模式

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最近维修一台8150相机,故障信息为28-551,查资料显示鼓加热失败.

开机检查鼓可加热,电阻也正常.初怀疑pib板子有问题,换了块板子后551信息依然出现.

在现场观察机器的工作情况,发现一个很奇怪的现象,就是在加热过程中551错误会出现,一旦长时间通电鼓的温度上来以后,551信息会自动消失,机器可正常打印.

本人是新手,请大家给点提示,是否是鼓有问题?


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郑振寰 发表于 2007-8-15 08:54 | 显示全部楼层

电阻多大?是30欧姆?温度传感器你检查了没有呢?清洁一下温度传感器试试看。

 楼主| 开心每天 发表于 2007-8-15 09:04 | 显示全部楼层

三组电阻是29-30左右,应该正常。温度传感器我没检查,是不是在鼓里面?能告诉我具体位置吗?我来公司不久,还没机会拆过,公司处理方式一般是直接换鼓。

另外我看到十五楼半的帖子,和我的故障非常相似,他换了个加热控制板后解决,我想问下这个加热控制板是pib板子吗?

郑振寰 发表于 2007-8-15 09:21 | 显示全部楼层

28-551: PROCESSOR DRUM HEATER Failure
LOCAL PANEL Message Log Message DICOM Message Severity
Processor Heater Failure--
Alarm sounds
Processor failed to warm up when
heater turned on.
PROC DOWN 0--Fatal
Summary
The HEATER has been turned on, but the expected temperature rise did not occur. (Refer to sheet 2 of
the SYSTEM Functional Block/Wiring Diagram.) When power is applied to the IMAGER, the
PROCESSOR DRUM turns on, controlled by the SSR DRUM PROC signal from the MCS Board. This
pulse-width modulated signal remains low (active) until the PROCESSOR DRUM RTD indicates that the
DRUM is at operating temperature. (See 28-506 for a description of RTD functions.) The normal warmup
process takes from 18-20 minutes. The HEATERS warm up at a rate of about 1.5 degrees C every 30
seconds when power is continuously applied. As long as the SSR DRUM PROC signal is low, the K1
SOLID STATE RELAY on the PROCESSOR INTERFACE BOARD (PIB) routes 120 vac to the DRUM
HEATER. (Note that the DRUM HEATER element circuit includes a resettable THERMAL BREAKER.)
The 120 vac is applied through RELAY K2 on the PIB. The ac power should be present at the J1
CONNECTOR of the PIB as long as the TOP HOOD INTERLOCK is closed (HOOD down).
Result of Error
The IMAGER is unable to print film. It can accept and queue new jobs, but it will not initiate new films. All
films in the IMAGER will be reprinted. The error can be cleared by only by restarting the IMAGER.
User Action
1. Restart the IMAGER.
2. If the error persists, call Service.
FE Action
1. Is the DRUM warm at all? If not, turn off IMAGER power, open the TOP HOOD, and check for a short
in the DRUM HEATER circuit as follows:
a. Remove 3 SCREWS from the END CAP of the HEATER. (Or remove 2 SCREWS and pivot the
END CAP out of the way.)
b. Check the THERMAL BREAKER BUTTON inside the DRUM. If it has popped out, use a
SCREWDRIVER to pop it back in.
c. Apply power and check to see if the BREAKER BUTTON pops back out. If it does, there is
probably a short in the HEATER wiring, and the DRUM should be replaced. Otherwise, proceed as
follows.
2. Power off and check resistance of the HEATER ELEMENT (through the SLIP RINGS). Resistance
should be about 30 ohms. If the HEATER ELEMENT is open, replace the DRUM.
3. Check that the RTD CABLE is plugged into the MCS BOARD (J17 on the upper right corner of the
BOARD). Also check that calibration JUMPER PLUG JP7 is plugged into the NORM position on the
BOARD.
4. Check for other possible problems in the following order:
• Loss of 120 vac. (Check at CONNECTOR J1 of the PIB. Pins 1 and 4 are “Line.” Pins 3 and 6 are
“Neutral.”)
• Low ac voltage (i.e., 120 vac supply is below spec).
• Defective TOP HOOD INTERLOCK
• Worn SLIP RINGS

• Defective RELAY K1 or K2 on the PIB. (Replace the BOARD.)
• Bad MCS BOARD (monitors DRUM temperature and turns on HEATER as required)
• If the room temperature is set back during non--working hours, try bringing the room temperature
up early so the IMAGER has more time to recover.

自己看看吧。

看贴要回是本分,有问必答是人才,解决问题回贴是公德.
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顶风 发表于 2007-8-15 09:58 | 显示全部楼层

在一定的时间内鼓温升不到设定值就会报这个错误。
根据你的描述,鼓可以被加热,也可以升到额定温度,只是升温速度比较慢。
我想不是控制板的问题,直接换鼓试试。
 楼主| 开心每天 发表于 2007-8-15 10:56 | 显示全部楼层

呵呵,谢谢你们的回复支持。

to yeec:我是按照你的步骤检查的,另外想和你探讨个问题:Also check that calibration JUMPER PLUG JP7 is plugged into the NORM position on the BOARD。根据这个提示,但是我在mcs板上找不到jp7啊。我看过维修手册,觉得这个jp7应该是jp1,可能是维修手册搞错了。如果是jp1,那我想问个问题:按照手册,jp1上应该有个跳线帽接在2、3针上(在工厂调试时是接在1、2针上的)。但现场的机器上并没有任何跳线帽,我尝试过短接2、3针,但看来对机器并无任何影响,不知道我的想法正确否。

to 顶风:我下次准备直接带个鼓过去:)

shiji 发表于 2008-8-7 13:51 | 显示全部楼层

thank you !

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